Commerce Committee Releases Aviation Safety Whistleblower Report

Cantwell calls on FAA to act on whistleblower concerns outlined in report

December 13, 2021

WASHINGTON, D.C. – U.S. Senator Maria Cantwell, Chair of the Committee on Commerce, Science, and Transportation, today called on Steve Dickson, Administrator of the Federal Aviation Administration (FAA), to review and act upon concerns raised by whistleblowers in a newly released Committee report, which illustrate a troubling erosion of safety oversight in the aviation manufacturing process.

“Together, these allegations illustrate the importance of a course correction that puts safety first and listens to the voices of line engineers,” Sen. Cantwell wrote in a letter to Administrator Dickson.  “In recognition of the whistleblowers’ important information sharing, I request that you review each allegation thoroughly, and where warranted, open an investigation to determine whether conduct is contrary to FAA policies and procedures.”

“The Committee expects to hold additional hearings next year in anticipation of the FAA’s reauthorization in 2023,” Sen. Cantwell added.

The Aviation Safety Whistleblower Report details information provided to the Committee by seven whistleblowers, including accounts of undue pressure from industry to shortcut approvals, failure of FAA and industry managers to listen to line engineers, and chronic understaffing and decreasing technical expertise at the FAA's Boeing Aviation Safety Oversight Office (“BASOO”).  The report is part of the Committee’s continued investigation into the design and certification of the 737 MAX, and the implementation of Congressionally mandated safety reforms under the Aircraft Certification, Safety, and Accountability Act.

In acknowledging the contributions of the whistleblowers, Sen. Cantwell separately stated:  “Whistleblowers play a valuable role by coming forward. In this case, they illuminated important aviation safety issues. I’m grateful to these whistleblowers who gave the committee invaluable insight in crafting the Aircraft Certification, Safety, and Accountability Act.”

The text of the letter is below and here.

 

December 13, 2021

 

The Honorable Steve Dickson Administrator

Federal Aviation Administration

800 Independence Avenue, SW

Washington, D.C. 20591

 

Dear Administrator Dickson:

 

I issued an Aviation Safety Whistleblower Report on December 13, 2021, detailing accounts from Federal Aviation Administration (“FAA”) and industry whistleblowers related to oversight of aviation manufacturers.  I write to request that the FAA review the concerns raised by these whistleblowers and implement necessary changes to improve safety in the aviation industry.

According to these whistleblowers, Organization Designation Authorization (“ODA”) unit members acting on behalf of the FAA, have been subject to undue pressure to approve designs that may not comply with FAA safety standards.  They also allege that they have been pressured to accommodate accelerated schedule demands at the expense of the time necessary to complete a thorough review of each design or address quality issues in the supply chain, creating a risk that products will be produced that fall short of FAA safety standards. Compounding these problems, some whistleblowers allege that when designs are submitted for approval by FAA, FAA engineers who find the designs to be non-compliant have been overruled by their managers. 

Other allegations highlight staffing issues. In particular, the Boeing Aviation Safety Oversight Office (“BASOO”) has been chronically understaffed, which hampers its ability to perform proper oversight of one of the world’s largest aerospace manufacturers. Because of the increased complexity of automated systems and increased competition from other industries seeking the same expertise, whistleblowers have expressed concern that both industry and FAA may be falling behind in having the necessary expertise to properly design and certify these complex systems. Furthermore, the whistleblowers believe that by moving away from a delegation system in which FAA closely monitored the performance of manufacturing employees acting on behalf of FAA individual designees to a system reliant on “systems oversight” of organizational designees, FAA’s strong safety oversight has eroded.

Together, these allegations illustrate the importance of a course correction that puts safety first and listens to the voices of line engineers.  Based on these whistleblowers’ accounts, and consistent with last year’s enactment of the Aircraft Certification Safety and Accountability Act (“ACSAA”), the Committee has focused on priorities for improvement, including:

  • Strengthening FAA direct oversight of the ODA program;
  • Taking measures to address undue pressure at Boeing ODA;
  • Ensuring sufficient FAA technical and engineering capacity for safety oversight;
  • Limiting delegation to industry until human factors assumptions are validated;
  • Requiring that manufacturers adopt formal safety management systems with root cause analysis followed by corrective action;
  • Measuring and improving FAA safety culture for frontline staff; and
  • Mandating integrated aircraft safety analysis of designs.

In recognition of the whistleblowers’ important information sharing, I request that you review each allegation thoroughly, and where warranted, open an investigation to determine whether conduct is contrary to FAA’s policies and procedures.  Additionally, I request that you review the recommendations in the report and provide the Committee with a briefing on how FAA will address each recommendation.

The Committee expects to hold additional hearings next year in anticipation of FAA’s reauthorization in 2023.  I look forward to working with you to address necessary changes to improve safety in our aviation manufacturing sector.

 

Sincerely,

 

Click HERE for the Aviation Safety Whistleblower Report and Appendices

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